Digging Deeper: Three real-life examples of improved sustainability across mines

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Mining companies around the world are placing an increased focused on reducing their environmental footprint. In our latest edition from our 'Digging Deeper' series, we take a look at three ways the mining industry is making advancements in sustainability. 

Sixteen out of 93 pages for Glencore, 12 out of 75 pages for Rio Tinto and 11 out of 105 pages for BHP.

These are the number of pages each of the world's biggest miners allocated to sustainability in their most recent annual reports. It is just not the pages, as each of these miners have established commitments in reducing their environmental impact.

Similarly, Cummins Inc. is driven to reduce its impact on the environment. In fact, five years after announcing its first global environmental sustainability plan, Cummins has surpassed the carbon dioxide (CO2) savings it expected to achieve by 2020 through partnering with customers on fuel economy projects, avoiding 12 million metric tons of CO2. 

Let's simply define sustainability as the lowest social cost of getting the job done, and it helps miners deliver results with the least environmental impact possible. In a mine site, sustainability has many fronts ranging from emission of pollutants and disposal of consumables to preservation of water resources.   

Sustainability advances in mining
Top miners are committed to reducing their environmental impact and advances in sustainability. 

Miners pursue a multifaceted approach in advancing their sustainability efforts, and here are three of the ways the mining industry makes advancements on this front.

No. 1: Stringent emission regulations result in reduced environmental impact

In recent decades, emission regulations got increasingly stringent, especially in reducing particulate matter (PM), oxides of nitrogen (NOx) and hydrocarbons (HC). Less NOx means less smog, and less particulate matter means less accumulation of these particles in the soil or in the water.

Today, a typical Cummins engine used in a mining application emits 90% less harmful gases compared to engines produced before the year 2000. Moreover, in most cases, these engines are more powerful and more fuel efficient than their predecessors. 

No. 2: Less consumables to dispose

The focus on greenhouse gases (GHG) tend to get the spotlight when it comes to sustainability, yet for mines, consumables are another big opportunity to reduce environmental footprint. A mine haul truck could have over 50 gallons of engine oil and would need a refill every month or other. With hundreds of haul trucks working 24/7 in some of the larger mines, there are lots of consumables to refill and dispose. 

This is where advanced analytics and telematics come to help with the newest technologies from Cummins: PrevenTech and FIT. Customers taking advantage of these technologies can adopt a condition-based maintenance routine, in which consumables are changed only when needed instead of at fixed intervals. Optimizing the maintenance intervals results in leveraging the consumables for longer durations and creating less consumables to dispose. 

No. 3: Less fuel consumption means less carbon emissions

A large haul truck at a mine could have a fuel tank as large as 1,000 gallons, equivalent to the fuel tanks of over 60 passenger cars combined, and each haul truck could require a refill every other day. Given the scale and consumption pattern, improvements in the mining equipment's fuel consumption yield into significant reductions in carbon emissions. 

For instance, a mining contractor in Australia’s Bowen Basin has reduced carbon dioxide (CO2) emissions of six trucks over 500 metric tons  a year by replacing the old fuel system with a Modular Common Rail fuel system (MCRS), and installing Cummins’ latest innovations in combustion technology from its Tier 4 engineering programs

"Whether it is air, water or noise, environmental considerations are increasingly becoming a top of mind topic for miners, and at Cummins we have bright and diverse minds bringing innovations to tackle these challenges daily," said Bob Schaefer, Director of Mining Innovations and Growth Initiatives at Cummins.

"In addition to the environmental aspect, our sustainability efforts at Cummins also expand into safety. We build a culture of safety starting from our everyday meetings, where we start with a safety share, all the way to providing safety education to our technicians specialized in mining."

To learn more about trends in the mining industry, follow us on Facebook and LinkedIn. To learn more about mining power solutions Cummins offers, visit our webpage. To learn more about how Cummins is powering a world that’s "Always On," visit our web page.

Aytek Yuksel - Cummins Inc

Aytek Yuksel

Aytek Yuksel is the Content Marketing Leader for Cummins Inc., with a focus on Power Systems markets. Aytek joined the Company in 2008. Since then, he has worked in several marketing roles and now brings you the learnings from our key markets ranging from industrial to residential markets. Aytek lives in Minneapolis, Minnesota with his wife and two kids.

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

Etiquetas
Off-highway

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway
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