Optimized Diagnostics explained

Driver looking at diagnostics app

Cummins Inc. is constantly seeking ways to improve the efficiency of fleet service and maintenance events. We know that time spent waiting for repairs can impede a customer's ability to complete their job on time. Longer downtimes can trigger a ripple effect of delays across the entire fleet.

What is Cummins’ Optimized Diagnostics?

Cummins’ service tools, such as Guidanz®, QuickServe® Online, and INSITE™ provide customers with access to Optimized Diagnostics. Optimized Diagnostics improves and reduces the number of steps to identify the root cause streamlining engine diagnostics.

Traditionally when a vehicle is brought to a service location, technicians diagnose the issue with a troubleshooting tree. Engine faults all have an associated troubleshooting tree, which defines repair practices and includes steps necessary to complete a repair.

While this method is incredibly valuable, Cummins is always looking to improve the maintenance experience and increase customer uptime. Through Optimized Diagnostics, the steps to resolve an issue are reordered to enhance the efficiency and effectiveness of the repair event.

How does Optimized Diagnostics work?

How is it that Optimized Diagnostics technology can enhance the efficiency and effectiveness of a repair event? The answer: automation, data and process reengineering.

Cummins uses both public and proprietary data to optimize the troubleshooting steps for fault codes, dynamically re-ordering troubleshooting steps and driving technicians to the most likely root cause first. Service providers benefit from this advanced technology through the Guidanz Diagnostic Toolkit to deliver legendary service.

Key elements of Optimized Diagnostics: Fast Track Repair & Predictive Service Insights

One element of Optimized Diagnostics that customers and technicians can also benefit from is the Fast Track Repair (FTR) feature.

While Optimized Diagnostics uses automation and process reengineering to reorder troubleshooting steps for a fault code, the Fast Track Repair feature further optimizes the troubleshooting tree by eliminating certain steps altogether. By moving directly to a component replacement, we save valuable time and reduce the complexity of the repair.

On the other hand, Predictive Insights is an element that customers can use to optimize their repair plans based on asset-level data. It gives customers access to key insights that enable a proactive intervention as a planned event.

Using proprietary data collected by Cummins Service tools, Cummins Acumen device and select Original Equipment Manufacturers' (OEM) devices, Predictive Insights predict potential failures for certain components, giving an asset-based recommendation to the customer on when to replace them. With this knowledge, customers can proactively schedule maintenance to prevent the escalation of an issue, improving efficiency and reducing downtime.

Benefits of Optimized Diagnostics

Optimized Diagnostics, FTR and Predictive Service Insights offer many benefits to customers and technicians.

Customers can enjoy reduced vehicle downtime, greater productivity, and consistent revenues due to quicker repairs and proactive maintenance that can help extend vehicle lifespans.

Cummins-certified service providers can leverage these diagnostic tools through Guidanz to increase service efficiency, handle more jobs and cultivate customer loyalty through improved satisfaction. Optimized diagnostics enables quick and accurate identification of issues, reducing time technicians spend on troubleshooting. Optimized Diagnostics ensures resources are utilized more effectively, and urgent repairs are prioritized, optimizing technician and service bay productivity.

Cummins products and services

Cummins' suite of connected solutions and optimized diagnostics technologies are at the forefront of enhancing operational efficiency for fleets, dealers and technicians. Guidanz Diagnostic Toolkit and Service Event Management are robust components of this suite. As an integrated servicing solution, it facilitates everything from real-time diagnostics to maintenance scheduling, ensuring that vehicles return to operation as quickly as possible. This comprehensive approach to vehicle servicing is designed to meet the needs of today's demanding transportation sector.

Contact your local Cummins sales office today to learn more about Cummins’ digital solutions and how your fleet can harness the power of optimized diagnostics.

Cummins Office Building

Cummins Inc.

Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company's products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway
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