A closer look at Columbus Engine Plant’s sustainability measures

Recycle

Over the years, the Columbus Engine Plant (CEP) has become home to the manufacturing, research and development of multiple Cummins Inc products. From battery packs and electric driveline components to heavy duty machining of heads and blocks for the X15 engine, the plant tackles it all. It’s become home to the Light Duty Tech Center (LDTC) for research and development for light, medium and heavy-duty engines, Cummins Inc Turbo Technologies, and the Historic Restoration Center (HRC).

With so many different streams of production, when it comes to sustainability, the Columbus Engine Plant aims for continuous improvement. Dave Wehrkamp, the plant's former Health, Safety and Environmental (HSE) leader, says the plant is always looking for ways to improve its sustainability efforts. They ask questions like "What items in the facility are top energy users?" or "How can we reduce the impact of machinery while maintaining efficiency?"

Leveraging community partnerships for sustainability

One way the plant has focused on its environmental impact is through its partnership with the Indiana Department of Environmental Management (IDEM). The program aims to protect human health and the environment while implementing federal and state regulations. Columbus Engine Plant is part of IDEM's Partners for Pollution Prevention and Environmental Stewardship programs.

The Partners for Pollution Prevention Program is a forum where Indiana businesses, nonprofits and government agencies work together to establish pollution prevention policies. Through the program, the plant learns valuable sustainability and pollution reduction strategies, shares insights and stays informed on the latest pollution reduction technologies. As part of the Pollution Prevention Program, Columbus Engine Plant:

  • Helps employees understand their role in executing pollution prevention goals
  • Incorporates pollution prevention planning when creating new products or services
  • Creates an outreach program for promoting and supporting pollution prevention efforts
  • Makes waste reduction and pollution prevention resources available to members of the community

Columbus Engine Plant is also one of 51 businesses in IDEM’s Environmental Stewardship Program. This program recognized Indiana businesses that go above and beyond current environmental regulations. Businesses that qualify for the program are those that consistently look for ways to reduce waste, improve efficiency and shrink their environmental impact.

Marching towards a sustainable future with Planet 2050

Columbus Engine Plant has initiated a variety of sustainability efforts to complement these external programs, as well as the key goals included in Cummins’ Planet 2050 strategy. Planet 2050 is a long-term strategy aimed at addressing climate change and air emissions, using natural resources sustainably and forming partnerships to ensure Cummins leaves a near-zero environmental footprint in its communities.

One of the ways CEP reduces its environmental impact is through "just-do-it" projects. These include lowering the shop air pressure to installing LED lights with motion and sensors to decrease energy use. These small changes can make a big impact over time.

The plant also focuses on the three R's of waste management: reduce, reuse and recycle. According to Wehrkamp, the most important "R" for sustainable manufacturing is to reduce. Tons of waste accumulate from the packaging of incoming parts. Wehrkamp says the plant is always looking for ways to reduce packaging while upholding the safety of manufacturing parts. The plan reuses wood from its packaging by grinding it into mulch for landscaping or burning it into fuel. 

For more information on how Cummins partners for progress on climate change, click here. Learn more about Planet 2050 and how Cummins is working toward its long-term environmental goals. 

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Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company's products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway
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