Power to passenger trains: How hydrogen can revolutionize railway operations in Europe

Alstom hydrogen-powered train
Copyright Alstom/Rene Frampe

Hydrogen fuel cells are recognized as one of the keys to a carbon-neutral future, and that future is now. 

Powering a passenger train with hydrogen. It sounds like something out of a sci-fi novel, but in Europe, this is now a reality.

Cummins' customers can depend on a range of technologies from diesel and natural gas, to fully electric and hydrogen solutions. As the demand for zero-emission transportation increases, alternative technologies continue to be the right solution for customers around the globe. Hydrogen fuel cells are recognized as one of the innovative solutions necessary for a carbon-neutral future, generating enough energy to power passenger trains.

The French railway manufacturer Alstom shows what the successful development of such a hydrogen train could look like. Alstom is among the first railway manufacturers in the world to develop a passenger train based on such a technology, with the first trains in regular service running in the northern German town of Bremervörde and now Austria. Cummins’ fuel cell and hydrogen technologies business, formerly known as Hydrogenics, supplied the necessary fuel cells. 

The start of the journey

In 2015, Hydrogenics-now part of Cummins-was selected as a key partner by Alstom to develop and implement hydrogen fuel cell systems for Alstom's iLint, the world's first hydrogen fuel cell train. The train was first previewed at the Innotrans exhibition in Berlin in 2016, with the first test drive taking place in Germany the following year. With a range of up to 1000 kilometers per each hydrogen tank fueling, the fuel cell train matches the miles per fueling performance of conventional regional trains, with lower environmental impact and lower noise levels while having a top speed of 140 kilometers per hour. 

Alstom hydrogen powered train
Copyright Alstom/Rene Frampe

Rather than using the overhead wiring, hydrogen fuel cell technology is an alternative approach to electrifying passenger trains using existing rail infrastructure. In this case, hydrogen fuel cell power modules on the top of the train car are at the heart of the system and provide sufficient energy by combining hydrogen and oxygen. The fuel cells work by extracting oxygen from the ambient air, while the storage tanks supply the hydrogen demand. The fuel cells and the hydrogen tanks are mounted on the roof of the train. When in motion, the fuel cell powered passenger train emits only water vapor, which is the only by-product of the hydrogen and oxygen reaction in the fuel cell, a truly clean energy conversion.

Since September 2018, two hydrogen fuel cell trains have been successfully used in commercial service in northern Germany, each of which is equipped with approximately 150 seats. Since the prosperous launch of the hydrogen fuel cell trains, increasingly more railway operators have expressed interest in the emission-free alternative. As a result, Alstom announced a trial in the Netherlands which will test further hydrogen powered trains in spring 2020. First serial production of 14 iLints, Alstom's hydrogen powered train, will start operating in 2021 in Lower Saxony. Additionally, Alstom will supply 27 hydrogen trains until the end of 2022 for operations in the Rhine-Main region. There is interest from other German federal states and in other European countries to use the train for not electrified tracks. Offering this kind of mobility, the French manufacturer is a worldwide pioneer for fuel cell mobility in passenger trains and active promoter of sustainable mobility.

The future is now

"By providing hydrogen fuel cell solutions for powering passenger trains in Europe, we have proven our capabilities in this field and proven our ability to power our customer's success. To meet changing regulatory standards and future environmental and energy goals, we understand that for us and our customers to be successful over the long-term we must have a broad product portfolio powered by multiple energy sources. Providing hydrogen fuel cell solutions is taking us one step further to meet the evolving needs of our customers," said Amy Adams, Vice President - Fuel Cells & Hydrogen Technologies. 

Looking ahead, hydrogen continues to be a promising technology, enabling clean mobility for a more sustainable future.
 

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Cummins, a global power technology leader, is a corporation of complementary business segments that design, manufacture, distribute and service a broad portfolio of power solutions. The company's products range from internal combustion, electric and hybrid integrated power solutions and components including filtration, aftertreatment, turbochargers, fuel systems, controls systems, air handling systems, automated transmissions, electric power generation systems, microgrid controls, batteries, electrolyzers and fuel cell products.

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway

Los Custompaks de Cummins se utilizan para la gestión del agua mientras Tailandia lucha con su crisis de agua

CustomPak in situ

Water crisis

Sixty Cummins Inc. CustomPaks are in service in Thailand as part of a critical water management plan aimed at easing the country’s water crisis – a crisis that has caused enormous economic and social damage and stirred conflict among communities.

En las últimas décadas, Tailandia ha enfrentado continuamente problemas de agua causados por una grave sequía. Water reserves in dams and reservoirs are insufficient while water resources are often contaminated with toxins caused by urban communities and the industrial and agricultural sectors.

Severe flooding is a threat, too, at a time when the realities of climate change are hanging over the country.

As a result, the allocation of precious water resources, which must be shared among various stakeholders including new and existing industry, large and small agriculture, and cities and villages has become a flashpoint.

Kittithanapat Engineering Co. (KTP), has been involved in the water management system since 1996, working closely with authorities such as the Royal Irrigation Department, Department of Water Resources, Bangkok Metropolitan Authority and others.

CustomPaks on site

600 hp CustomPaks

To help KTP meet its often urgent requirements, Cummins DKSH (Thailand) has recently supplied 60 Australian-built CustomPaks - 45 powered by Cummins' X15 engine rated at 600 hp, and 15 powered by the QSL9 rated at 325 hp. These fully self-contained powerpacks are emissions certified to Tier 3.

The CustomPaks are coupled to hydraulically-driven, large-volume submersible water pumps sourced by KTP from US company Moving Water Industries (MWI); KTP is the exclusive distributor in Thailand for these MWI Hydroflo pumps.

Prior to Cummins’ involvement, KTP was using another diesel engine brand but service support wasn’t up to the standard required.

Long-serving KTP engineer Kittisak Thanasoot says Cummins DKSH’s reputation for technical and aftersales support along with the reliability of the Cummins product were a key reason behind KTP’s decision to specify the CustomPaks for the Royal Irrigation Department.

The ability of Cummins DKSH to respond to short delivery times was also important.

“Supplying large quantities of high horsepower diesel engines for emergency situations such as flash flooding can be a challenge for KTP,” says Kittisak Thanasoot.

“Responding to the needs of the government agencies to manage such problems in a timely manner and with least impact on communities, KTP has found the answer in our partnership with Cummins DKSH.”

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Off-highway
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